HYBRID BOND
NEW GENERATION AND TECHNOLOGY
SMART CUT® Series (SCH) DIAMOND & CBN DICING BLADES
SMART CUT® HYBRID (RESIN) SCH series New Generation & Technology Dicing Blade is the highest performance dicing blade available today.
Developed in response to customer demand for Reduced Wear Resin Bond Blade. In 2006 after years of Research & Development and testing we have created HYBRID BOND dicing blade.
SMART CUT® HYBRID (RESIN) SCH series lasts longer than any resin bond diamond dicing blade and maintains better form & shape consistently through its life.
Manufactured utilizing SMART CUT® technology, each diamond works like a small horse. Diamonds come in contact with the material in the right place and at the right time, working where you need them most. You get the maximum use out of diamond and bond.
Diamonds are oriented inside metal matrix, so that every diamond is better able to participate in cutting action.
FEATURES
- Maximum cutting performance
- No glazing
- Faster cutting action
- Improved surface finish quality
- Better coolant retention
- No Material Deformation
FEATURES
- Lasts 3 to 4 times longer than conventional resin bond blades
- Excellent form & corner holding characteristics
- Best tolerances in the industry
- Superior Cut Quality
- Unmatched Consistency
- Self Sharpening Open Bond
- Requires Minimal Dressing
BENEFITS
- Increases Blade Life
- Reduce Chipping
- Reduce Blade Wear
- Increase Process Consistency
- Maintain Consistent Cutting Speed
- Reduce Blade Change & Mounting Cost
- Reduce Cost
APPLICATION
How SMART CUT® Hybrid Bond Works?
The sharpest and finest quality diamonds or CBN crystals that go into a SMART CUT® Hybrid Diamond Bond, immediately penetrate into the material, grinding and polishing as they cut.
SMART CUT® Difference
Long Lasting – will outlast conventional Resin Bond Dicing Blades 3 to 1 or 4 to SMART CUT® RESIN/HYBRID SCH are more sturdy than blades manufactured with conventional technologies. Unlike many other resin bond blades, they will not dull and maintain its firm shape and roundness all the way through the blades life. SMART CUT® RESIN/HYBRID SCH Dicing Blades can accommodate higher loads and feed rates. And may be used on both low & high power saws. Exhibiting unmatched Stability, Flexibility, & Conductivity. More universal SMART CUT® RESIN/HYBRID SCH Dicing Blades can accommodate higher loads and feed rates. And may be used on both low & high power saws. Exhibiting unmatched Stability, Flexibility, & Conductivity.
NO Glazing
Blade requires minimal dressing, the bond renews itself.
Faster Cutting Action
More aggressive than your ordinary blades. They cut faster, still leaving behind a smooth finish as you would expect from
a resin bond.
Maximum Coolant Absorption
SMART CUT® RESIN/HYBRID SCH open bond design allows diamonds to absorb excessive heat and tension generated by repeated use, promoting consistency in cut cleanness and smoothness. You will notice the difference in the quality of the cut these blades leave behind.
More Consistent Performance
SMART CUT® RESIN/HYBRID SCH are more durable than resin bond blades. Their heavy duty construction is designed to minimize and prevent blade wreckage. And unlike conventional resin bond dicing blades, SMART CUT® RESIN/HYBRID SCH dicing blades require significantly less dressing. This provides 2 very distinct advantages:
Blade will not lose its roundness or shape
Different Product
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Different Technology
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No Material Contamination & Deformation
A resin bond must remain very fragile in order to expose new diamonds. For this reason, strong and high quality diamonds cannot be used in a resin bond. High quality diamonds are harder than a resin bond matrix, and would soon disintegrate the bond that keeps them in place. For this reason, diamonds that are used in a resin bond are poor to medium quality. Most of them disintegrate or fall out of the bond, before they have a chance of being used. The problem with this approach is these diamonds fall into the material being dicing, causing unwanted contamination. The bond most widely used with diamond dicing blades is a resin bond. It is made of a tough polymer formed to hold the diamond particles to the rim of the dicing blade. Resin-bonded dicing blades remove material quickly. However, most resin bond dicing blades wear too fast. They also require frequent dressing (truing) to hold their form. A stronger bond type is a sintered (metal bond). Metal Bond dicing blades offer longer life & better form retention than resin bond dicing blades, and can be operated at higher speeds. Yet any users find that sintered (metal bond) dicing blades cannot be utilized for their application due to their requirements for edge quality/surface finish.
Compare to any Resin Bond Dicing Blade
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SMART CUT® SERIES SCH - HYBRID SPECIFICATIONS
Size designation: D x TE x H, where: D-Outside Blade Diameter,
TE –Blade Thickness, H- Blade Inside Diameter.
Note: Our standard Tolerance on Outside Diameter for all blades is +/-.002”, tolerance.
Higher tolerances are available upon request
Why Work With Us?
Comprehensive Source of Information on Dicing Blades
We understand that your success depends on select the right dicing blade, and optimizing your dicing parameters to best fit your applications/needs.
The more you understand about what we can do for you, the better our partnership will be.
On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond dicing blades & industrial diamond tools.
Large Inventory & Custom Manufacturing
Largest Inventory of Precision & Ultra Thin Diamond Dicing Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.
Experience makes all the Difference
"One of the most experienced companies in the industry"
Over the years we have enjoyed working with all types if clients, regardless of size. Proprietary dicing blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after cutting.
UMATCHED TECHNICAL SUPPORT
We Are a Partner In Your Success
Developing close ties with our customers is the foundation of our business. At the core of
our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.
ADVANCED TECHNOLOGY
American Manufacturer
As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool
manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.
SUPERIOR QUALITY & CONSISTENCY
Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.
Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency
Expect MORE from your tools
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What you should know before you buy your next dicing blade?
Select right Diamond Dicing Blade for your application
Dicing Blade Operations Recommendations
Optimizing Dicing Blade Performance
Trouble Shooting Dicing Problems
Application Recommendations
