Diamond Tools For Advanced Ceramics

Diamond Tools & Products for Advanced Ceramics Industry

UKAM Industrial Superhard Tools specializes in manufacturing Precision Diamond Tools for Advanced and Technical Ceramics Industries. We understand the problems you are facing in machining advanced ceramics and stepped up to meet this challenge by developing Precision Diamond Products and technology that will help achieve closer tolerances, faster material removal and smoother surface finish.

As leader in new product development, we continue to raise standards for the whole industry. Typical applications include: microelectronic components, engineered ceramics, semiconductor packages, ballistic armor, electrical insulators, electronic substrates, structural components, kiln furniture, integrated circuit packages, and many others.

Advanced Ceramic Materials

ALUMINA
SILICON CARBIDE
BERYLLIA
BORON CARBIDE
BORON NITRIDE
GRAPHITE
PIEZOELECTRIC COMPOSITIONS

CRUCIBLE QUARTZ
REFRACTORIES
CERAMIC TO METAL SEALS
TECHNICAL CERAMICS
METAL TO GLASS SEALS
STEATITE
CORDIERITE
SEMICONDUCTOR MATERIALS

PYRITE
SAPPHIRE
SEMICONDUCTOR MATERIALS
SILICA FUSED
ZIRCONIA
CARBON
PORCELAIN
Many Others

Plastics & Other Soft Gummy Materials

Sapphire

Silicon Carbide & Boron Nitride

Semiconductor Materials

About Advanced Ceramic

The atomic structure of advanced/technical ceramics is very different to metals. Ceramics have a relatively high hardness, good insulating properties and high resistance to chemicals and temperature. However, because of their very stable bond mix, ceramic materials have a tendency towards brittle fracture, which must be taken into account when they are machined.

Solutions For Cutting Advanced Ceramic Materials

Ultra Thin & High Precision Diamond Blades

Ultra Thin & High Precision Diamond Blades from 0.5” to 48” OD, starting .004”. Used for cutting large variety of optical glass. Bond Types available: sintered (metal bond), resin bond, nickel bond, braised bond, vitrified bond.

Application

Slicing
Dicing
Wafering
Cut-off
Singulation

Grooving, Slotting
Cross Sectioning
Gang Sawing
Slabbing
Rough Cutting

Diamond Dicing Blades

We produce large variety of diamond dicing blades hubless and hubed for advanced ceramics. Starting 50mm diameter to 125mm, starting 0.1mm thickness.

Inside Diameter Cutting Blades

ID blades (inside diameter) diamond cutting plates are nickel bond product with diamond coating on the internal edge. Internal diameter is of the blade is what does the cutting. These blades are used for cutting large variety of ultra hard and brittle materials, with minimum amount of material loss.

Diamond Wire

Diamond wire blades made to order from 0.12mm TO 0.42mm diameter available for any spool for just about any wire saw machine.

Precision Cutting Equipment

Large variety of cutting machines for Laboratory & Industry. Applications range for R & D, Sample Preparation, Failure Analysis, Material Research, & many other industrial applications.

Coolants, Dressing Sticks, Wheel Stiffeners, Flanges

WE offer large variety of accessories and consumables for our tools and equipment including: coolants,dressing sticks,flanges,wheel stiffeners, water swivel and shank adapters

Diamond Band Saw Blades

Diamond band Saw Blades made to order to your specifications, available in any length width from 250 (6.4mm).

Solutions For Drilling Advanced Ceramic Materials

Diamond Core drills & diamond drills from .001" to 48" Diameter, & Drilling Accessories for drilling just about any Material/Application. Diamond Drills are available from inventory in many different specifications. Custom Manufacturing to fit your particular requirements with 1 week or less lead time (non minimum order). We will work with you to determine your needs, and recommend the right solution for your specific application.

Diamond Drill & Diamond Core Drill Specifications Available:

Diameters Available: .001” to 20 OD
Drilling Depths: .015” to 36”
Bond Types: sintered (metal bond), nickel bond (plated), brazed bond,
Tolerances: + / - .004” on core drills (+ / - .0005” custom)

Diamond grit sizes: 25 mesh to 3 microns
Diamond concentration: low, medium & high (from 10 con to 150 con)
Mounting types: straight shank to your spec, 5/8-11”, 5/8-18”, ¾-16”, ½” gas male, 1-14”, habit, and many others

Diamond Routers , Diamond Points, Profile Tools, & Milling Tools

Large variety of diamond & cbn tools from stock and made to your specifiction using all bond types. Products include:

Carving Points
Mounted Points
Diamond Counter Tools
Grinding Pins
routers

ID Grinding Points
Jig Grinding Mandrels
Countersinks
Counter Bores
Milling Tools

Generating Tools
Face Grinding Tools
Chamfer Tools
Radius Tools
Profiling Tools
Ball Nose Tools

Ball Nose Tools
Bottom Grinding Tools
Reamers
Honing Tools
Endmills
Threading Tools

Diamond Core Drill Types

Diamond hollow core drills unmounted (tube only)
Ddiamond hollow core drills mounted (with female or male thread or straight shank per client spec)
ID Core drills,
Non core formation/bottoming drills,
Diamond dual core drills,
Disintegrating drills,
Diamond chamfering tools/seamers,
Ultra thin wall, thin wall diamond core drills
Standard wall, heavy wall diamond core drills
Continuous Rim (Crown) Diamond Core drills
Slotted & segmented diamond core drills
Core drills for ultra sonic drilling machines
Micro & Minatare Drills Core Drills

Diamond Solid Drill/Tool Types

Diamond Micro & Minature Drills/Points
Diamond mounted points
Diamond counter tools/grinding pins
Diamond routers
Diamond countersinks/counter bores
Diamond Milling Tools
Diamond Generating Tools/face grinding tools
Diamond Chamfer Tools/Radius Tools
Diamond Profiling Tools/Ball Nose Tools
Diamond Round End Tools/Full Ball Tools,
Diamond Bottom Grinding Tools/Reamers
Diamond Honing Tools/Tapered Hones
Diamond Threading tools/Profile Tools
Diamond Radois Tools/Radius Tools,
Diamond Chamfer Tools/endmills

Solutions For Grinding Advanced Ceramic Materials

Diamond Wheels for grinding full range of photonics/optical glass material are available in stock, available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's. Custom Manufacturing to fit your particular requirements with 1 week or less lead time (non minimum order)

Diamond Wheel Specifications Available:

Diameters Available: 0.5” to 20 OD
Bond Types: sintered (metal bond), resin bond, nickel bond (plated), brazed bond, hybrid bond

Diamond grit sizes: 25 mesh to 3 microns
Diamond concentration: low, medium & high (from 10 con to 150 con)

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Solutions For Machining Advanced Ceramic Materials

Diamond Optical tools for most grinding and finishing applications. Diamond Optical wheels cut lens material quickly, cleanly with minimal wear. We design and produce laps cut to special radii for optics, grinding and polishing of precision optics are available. Custom shapes are available such as grooved tools, tools with special threads. form tools, and other custom tooling. B+S Univ. Grinder, Strasbaugh Edge Grinder, SAIDA Edge Grinder, GMN MPS Bach Grinder, SPEEDFAM , Lapmaster, Nord-Universal and many others

Solutions For Polishing Materials

Diamond Fixed Abrasive Discs
Diamond grinding/polishing strips/foils
Diamond film
Diamond pellets
Diamond belts
Polishing Pads

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Diamond Consumables For Composites Materials

Diamond Suspensions - Polycrystalline, Monocrystalline, & Natural
Diamond paste - Polycrystalline, Monocrystalline, & Natural
Diamond micro powder - Polycrystalline, Monocrystalline, & Natural
Diamond Spray - Polycrystalline, Monocrystalline, & Natural

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Precision Abrasives for Composites Materials

Abrasive Cut Off Wheels, Abrasive Discs, Abrasive Rolls/Strips, Abrasive Belts, Silicon Carbide (SIC), Zirconia Alumina (ZA), Aluminum Oxide (ALOX), Grinding Wheels - (Aluminum Oxide and Silicon Carbide), Lapping Films (Plain Backed & PSA Backed, Felt Polishing Pads

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Grinding/Polishing Equipment for Composites Materials

6" to 24" (150mm to 609mm) diamond grinding, polishing, & lapping machines for Industry and R & D. Designed coarse & fine grinding and polishing of Advanced, Ultra Hard & Brittle Materials, Optical Materials, Composites. High hardness materials including

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Its what you cant see that makes all the Difference

SMART CUT™ technology

Advanced technology that allows every diamond to be oriented and evenly positioned inside diamond bond matrix. Every diamonds works in the right place and at the right time, where you need it most

We can help you:

Improve Tool Life
SAVE TIME & MONEY
Obtain More Consistent
Results
Improve Surface Finish
Preserve True Material Microstructure
Reduce & eliminate Material Deformation
Improve Consumable Life & Overall Performance

Why Work With Us?

Experience makes all the Differences

"One of the most experienced companies in the industry"

Over the years we have worked with some of the leading Fortune 500 companies , thousands of universities , government and private research labs , and small organisations. We have made thousands of custom tools , built custom machines , work-holding fixtures , etc for hundreds of applications. Many of our staff members have been working in their respective fields for over 50 years and have gained a wealth of knowledge over the years

Large Inventory & Custom Manufacturing

We have the largest variety of diamond & cbn wafering blades available in stock. As well as large inventory of diamond & abrasive consumables. We also custom manufacture diamond and cbn tools, consumables and machines to better fit customer specific needs. Just about any tools & consumables can be designed and manufactured per client drawing or specificrtion

UMATCHED TECHNICAL SUPPORT

We Are a Partner In Your Success

Developing close ties with our customers is the foundation of our business. At the core of
our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency

SUPERIOR QUALITY & CONSISTENCY

Different Product
Different Company
Different Technology

Our proprietory diamond chemistory , precision , manufacturing metods , quality control methods allow us to control and regulate the dozens of variables to that affect consumable life , quality , and consistency.

Expect MORE from your tools

COMPREHENSIVE SOURCE OF INFORMATION FOR SAMPLE PREPARATION

The more you understand about what we can do for you the better our partnership will be. Here you will find most comprehensive source of information and optimizing and improving your cutting , drilling , grinding and polishing on the web. find everything you ever wanted to know about diamond tools.

ADVANCED TECHNOLOGY

American Manufacturer

As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool
manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry .Depend on us to bring you technology of tomorrow today.