Diamond & CBN Dicing Blades

Diamond & CBN Dicing Blades with
SMART CUT technology

Dicing Blades from 0.5" (12.7mm) to 6" (154mm) in Diameter, starting from .001" (25 microns) Thick For all applications and all types of Dicing & Slicing machines

When it comes to dicing, there is only one company that stands out. UKAM Industrial Superhard Tools is a one of the leading precision U.S. diamond dicing blade & tool manufacturers. As the first company to develop SMART CUT™ technology, UKAM Industrial is a Partner in Your Success. We have the Experience, Tradition, and the People to improve & optimize your dicing operation. Contact us for Free Quote & application recommendation today!

Metal Bond (Sintered) Dicing Blades

Excellent form holding & corner characteristics, provide very long life, high level of consistency. Recommended for users requiring very straight cuts and larger blade exposures.

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Hybrid Bond™ Dicing Blades

You will find all the advantages of cutting speed and fine finish that you have come to expect in a resin bond, and long life, consistency, aggressiveness, durability, and excellent performance on you look for in a metal bond.

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Nickel Bond (Hubless) Dicing Blades

Capable of maintaining excellent form & sharpness. Widely used for cutting wafers and thin substrates. Nickel Bond dicing blades provide minimum level of chipping on wide variety materials.

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Resin Dicing Blades

More forgiving, self dressing, and freer cutting. Excellent choice for Ultra Hard & Brittle Materials. Recommended for applications where cut quality and surface finish is very important.

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Nickel Bond (Hubbed) Dicing Blades

Typically used for dicing silicon and III-V materials. Creates very thin kerfs, 50 microns. Providing excellent cut quality with low wear rate

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Carbide Dicing Blades

Slitting magnetic tape for computer backup applications, metal foils, P.E.T., polyester, sheet rubber, fine gauge steel, film, abrasive paper products, PC Board substrates, fiberglass, laminates, MLP/QFN

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Other Diamond Tools & Products For Semiconductor

Table Top Slicing & Dicing Saw

Designed for Laboratory and R & D use. This machine can be used for slicing, dicing or cutting all kinds of materials up  4" diameter wafer or rectangular material up to 8"  length x 4" width x  1"in depth. Read More

Diamond Backgrinding Wheels

Diamond backgrinding wheels are used for thinning and polishing semiconductor wafers. These wheels are designed to remove excess material from the backside of the wafer, creating a thinner and more uniform thickness.

Diamond Micro Drills

Micro Diamond Drills are available from .001" to .0035" in diameter (25 microns and up).Provide most precision drilling performance on alumina, glass, ruby, sapphire, yag, silicon, fused quartz, bk7 and many other materials.

Diamond, PCD, and CVD diamond Micro Tools

We offer large variety of standard stock & custom diamond micro tools 0.05mm diameter to 6mm and various heald lengths from 0.5mm and up, and flute specifications. CVD & PCD Micro Drills are used for drilling micro holes in large variety of hard and brittle materials such as sapphire, high density ceramics, micro-circuit substrates, glass, silicon, various wafers, substrates, tubes

Inside Diameter Cutting Blades

ID blades (inside diameter) diamond cutting plates are nickel bond product with diamond coating on the internal edge. Internal diameter is of the blade is what does the cutting. These blades are used for cutting large variety of ultra hard and brittle materials, with minimum amount of material loss.

Diamond Wire

Diamond wire blades made to order from 0.12mm TO 0.42mm diameter available for any spool for just about any wire saw machine.

Ultra Thin & High Precision Diamond Blades

Outside Diameter diamond & cbn cutting blades for Slicing, Wafering, Cut-off, Singulation, Grooving, Slotting, Cross Sectioning, Gang Sawing, Slabbing, Rough Cutting from 0.5" (12.7mm) to 48" (1,219mm) diameter.

Diamond Drills &
Accessories

Diamond Drills are available from inventory in many different specifications, outside & inside diameters, drilling depths, bond types, diamond mesh sizes, mountings, & tolerances. Custom drills & tools produced with short lead times.

Custom Diamond Tool
Manufacturing

Thousands of diamond tools are available from stock for immediate delivery. Just about any diamond tool can be designed and manufactured per customer drawing or specifications.

Diamond Band Saw Blades

Diamond band Saw Blades made to order to your specifications, available in any length width from 250 (6.4mm). Read More

Diamond Grinding Wheels

Diamond Wheels are available in stock, available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's. Custom Manufacturing to fit your particular requirements.

Diamond Consumables

Diamond Suspensions - Polycrystalline, Monocrystalline, & Natural Read More

Dicing Accessories & Consumables

SMART CUT™  Dicing Coolant (Water Soluble)

SMART CUT Synthetic Water Soluble coolant (fully contamination free) will reduce heat & friction between dicing blade and material. And improve overall dicing performance by as much as 30%.

Dicing Service & Process Development

On all types of Metallic Materials, Ceramics, Optics, Substrates & Wafers. Typical Dimensions of material we work with: Maximum Size of Material: 16” x 24”, Tolerances: +/-  0.01 mm. Maximum Thickness of Material: 2.00”, no Minimum Thickness.

Dressing Sticks

We offer large range of dressing stick specifications in wide range of sizes and shapes for most dicing blade applications. These products are used to extend the useful lives of dicing blades by freezing the abrasive particles. Common abrasives include silicon carbide and alumina oxide.

Flanges​

We produce and offer large variety of dicing blade flange specifications to fit most dicing blades. Read More

Nickel Bond Hubless

Dicing Blade Applications
  • Green Ceramic
  • Optical Glass
  • PCB
  • Silicon
  • Optical Fiber Ferrule
  • AlTic
  • Metal Oxide
Dicing Blade Characteristics

Nickel Bond dicing blades are available with and without hubs. Capable of maintaining excellent form & sharpness. Widely used for cutting wafers and thin substrates. Nickel Bond dicing blades provide minimum level of chipping on wide variety materials.

Dicing Blade Bonds
  • EZC I
  • EZC II
  • EZC III
Abrasive (Diamond/CBN) Sizes
  • 3 to 70 micron
Abrasive (Diamond/CBN) Types

Natural & Synthetic Diamond

Abrasive Concentration
  • 100 to 250 con
Minimum Dicing Blade Thickness
  • .0003" (0.0076mm)
HOW TO SELECT THE RIGHT DIAMOND DICING BLADE FOR YOUR APPLICATION
DICING BLADE BOND TYPES
RESIN
SINTERED (METAL BOND)
HYBRID BONDTM
NICKEL BOND (HUBLESS)
NICKEL BOND (HUBBED)
BOND ILLUSTRATION
SEM IMAGE
DESCRIPTION:

Organic bond matrix that is formed by high pressure and high temperature

Metallurgical Bond with multiple ayers of diamonds impregnated inside the metal matrix.

Organic bond matrix that is formed by high pressure and high temperature

Halvanic process, where diamond is deposited on steel body in chemical solution by time.

Galvanic process, where diamond is deposited on steel body in chemical solution by time.

DICING BLADE APPLICATIONS
  • Alumina
  • Barium Titanate
  • Garenet
  • Glass & Quartz
  • Ferrite
  • LiNb03
  • Silicon
  • Fused Silica
  • Electronic Ceramics
  • Sapphire
  • FR4/BT Resin
  • Alumina
  • Glass
  • Copper & PCB
  • AITIC
  • Green Ceramic
  • Plastic Laminates
  • Zirconia
  • Rare Earth Magnets
  • Fired Multi Layered Ceramics
  • BGA Packages
  • QFN
  • Aluminum oxide (A1203)
  • Silicon nitride (Si3N4)
  • Silicon carbide (SiC)
  • Sapphire Boron Carbide (B4C)
  • Alsmag
  • LiTaO3 & LiNbo
  • FR4 and Resin
  • Green Ceramic
  • Silicon
  • AlTic
  • Optical Glass
  • Optical Fiber Ferrule
  • Metal Oxide
  • PCB
  • Silicon
  • GaAs
  • Sapphire
  • SIC
Dicing Blade Characteristics

Resin Bond dicing blade are typically more forgiving. self dressing, and freer cutting. Excellent choice for Ultra Hard & Brittle Materials. Recommended for applications where cut quality and surface finish is very important.

Sintered (metal bond) Dicing blades have excellent form holding & corner characteristics, provide very long life, high level of consistency. Recommended for users requiring very straight cuts and larger blade
exposures.

You will find all the advantages of cutting speed and fine finish that you have come to expect in a resin bond, and long life, consistency, aggressiveness, durability, and excellent performance on you look for in a metal bond.

Nickel Bond dicing blades are available with and without hubs. Capable of maintaining excellent form & sharpness. Widely used for cutting wafers and thin substrates. Nickel Bond dicing blades provide minimum level of chipping on wide variety materials.

Nickel Bond Hubbed dicing blades are typically used for dicing silicon and III-V materials. Creates very thin kerfs, <50 microns. Providing excellent cut quality with low wear rate

Adventages
  • Self Dressing
  • Freer Cutting
  • Cuts almost any material
  • Clan cuts on hard and brittle material
  • Any blade thickness is available .003" and up
  • Minimum dressing required
  • Wide variety of bond matrixes and specifications available
  • Lower Cost
  • Longer Life
  • Minimized blade wear
  • high cutting ability
  • Improved blade rigidity
  • Highly accurate blade dimensions
  • Minimal Chipping of Critical Edges
  • Large Variety of Bond Matrixes for all Applications
  • Maximum Cutting Performance
  • No Glazing
  • Faster Cutting Action
  • Improved Surface Finish Better Coolant Retention
  • No Material Deromration
  • No Contamination
  • Very low blade wear
  • Maintains good edge geometry
  • Excellent on applications requiring high accuracy
  • Ultra thin blade thickness are available such .0006" (0.018mm)
  • Very low blade wear
  • Maintains good edge geometry
  • Excellent on applications requiring high accuracy
  • Ultra thin blade thickness are available such .0006" (0.018mm)
DICING BLADE BONDS
  • SC1R
  • SC2R
  • SC3R
  • SC4R
  • SC5R
  • SC6R
  • SC7R
  • SC1M
  • SC2M
  • SC3M
  • SC4M
  • SC5M
  • SC6M
  • SC7M
  • SC1H
  • SC2H
  • SC3H
  • SC4H
  • SC5H
  • SC6H
  • SC7H
  • EZC I
  • EZC II
  • EZC III
  • SNBI
  • SNBII
  • SNBIII
Abrasive (Diamond/CBN) Sizes

3 to 151 micron

3 to 126 micron

3 to 151 micron

3 to 70 micron

2 to 50 micron

Abrasive (Diamond/CBN) Types

Coated & Uncoated Synthetic Diamond or CBN

Natural Diamond, Coated &
Uncoated Synthetic Diamond or CBN

Coated & Uncoated Synthetic Diamond or CBN

Natural & Synthetic Diamond

Natural & Synthetic Diamond

Type of Diamond/CBN Used:

High friability, excellent microfracturing

Cubo-octahedral crystals, semi crystaline crystals

High friability, excellent microfracturing

Medium tough

Medium tough

Example of diamond Crystal Used:
Abrasive Concentration

25 to 200 con

25 to 200 con

25 to 200 con

100 to 250 con

100 to 250 con

Minimum Dicing Blade Thickness

.003" (.076mm)

.004" (0.101mm)

.004" (0.101mm)

0003" (0.0076mm)

.0003" (0.0076mm)

SMART CUT ™ Precision Diamond Dicing Blades are designed and specially selected to provide maximum possible blade life, for your desired cut quality and speed
  • Dicing blade OD: 0.5 in. to 8.0 in. (12 mm to 200 mm)
  • Dicing blade thickness: As thin as 0.003 in. (0.076 mm)
  • Diamond & CBN Abrasive Sizes: 3 to 151 micron
  • Diamond/CBN Abrasive Concentration:25 to 200 con
  • Abrasive (Diamond/CBN) Types: Natural Diamond, Coated & Uncoated Synthetic Diamond or CBN
  • Blade Types: 1A1, 1A8, 1A8S, 1E8, 1A1R & others
  • Slots: we can grand any slot number depth and spacing
  • Bond Hardness: Super Soft to Super Hard
  • Accessories: coolants, dressing plates, and flanges

Equipment Used On:

  • K & S (Micro-Swiss)
  • Disco
  • ADT
  • Veeco
  • MECO
  • MTI
  • ITI 
  • Meyer & Burger
  • Surface Grinders
  • Many Others
UKAM Industrial Superhard Tools has over 50 years of experience in Manufacturing, Research & Development of Ultra Thin & High Precision Diamond Dicing Blades for many Industries/Applications. We are a "Partner in Your Success".

We Can Help You:

  • Eliminate / Minimize Chipping
  • Improve Surface Finish Quality
  • Preserve True Material Microstructure
  • Reduce & eliminate Material Deformation
  • Increase Production Rate
  • Improve Part Geometry, Straightness & Tolerances
  • Improve dicing Process Consistency
  • Improve Productivity
  • Increase Blade Life
  • Reduce Chipping
  • Reduce Blade Wear
  • Increase Process Consistency
  • Maintain Consistent Cutting Speed
  • Reduce Blade Change & Mounting Cost
  • Reduce Cost

Its what you cant see that makes all the Difference

SMART CUT™ technology

Advanced Technology that redefines the standard

Every Diamond or CBN Crystal is working in the

  • Right Place
  • Right Time

Where you need it most

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How SMART CUT ® Bond Works?

The sharpest and finest quality diamonds or CBN crystals that go into a SMART CUT Diamond Bond, immediately penetrate into the material, grinding and polishing as they cut.

Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT Diamond Hybrid Bond makes sure every diamond is in the right place and at the right time, working where you need it most.

The newly exposed diamonds don't effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT Hybrid Bond remains sharp and grow sharper with each cut, prolonging product life and consistent performance.

This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.

Why Work With Us?

Comprehensive Source of Information on Dicing Blades

We understand that your success depends on select the right dicing blade, and optimizing your dicing parameters to best fit your applications/needs.
The more you understand about what we can do for you, the better our partnership will be.
On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond dicing blades & industrial diamond tools.

Large Inventory & Custom Manufacturing

Largest Inventory of Precision & Ultra Thin Diamond Dicing Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.

Experience makes all the Difference
"One of the most experienced companies in the industry"

Over the years we have enjoyed working with all types if clients, regardless of size. Proprietary dicing blade chemistry, precision manufacturing methods, modern quality control methods, allow us to control and regulate the dozens of variables that affect blade life, quality of cut, surface finish. Reducing and often eliminating additional steps often required after cutting.

UMATCHED TECHNICAL SUPPORT
We Are a Partner In Your Success

Developing close ties with our customers is the foundation of our business. At the core of
our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.

ADVANCED TECHNOLOGY
American Manufacturer

As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool
manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.

SUPERIOR QUALITY & CONSISTENCY

Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.
Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency

Expect MORE from your tools

ARE YOU USING RIGHT TOOLS

FOR YOUR APPLICATION?

LET US

HELP

YOU
Contact us

HAVING ISSUES WITH

YOUR CURRENT TOOLS?

What you should know

your next diamond tool?

02 Jun

Application Recommendations

See what blade specifications we recommend to use for different applications, along with rpm's and feed rated
02 Jun

Dicing Blade Case Studies

Share this Article with Friend or Colleague Common Materials - FR4 and epoxy mold compound. Common ...