Vitrified Bond Diamond

 Vitrified Bond Diamond & CBN Tools

UKAM Industrial offers large variety of vitrified diamond & CBN Tools for many different applications. Vitrified bond tools are produced in a large variety of diamond, thicknesses, arbor/mandrel sizes, geometries, diamond sizes, diamond concentrations, and harnesses. High precision tolerances can be maintained. All vitrified bond tools are made to order.

Application of Vitrified Bond Tools

Automotive parts grinding, Paper Manufacturing Industry, Bearing Industry, Aerospace industry, Turbine Industry, Grinding of PCD and PCBN, Profile grinding of TC threading plates, OD grinding of Printing Rolls, Shafts and Rods, Flat grinding of Ceramic components, Flat, OD and ID grinding operations of various parts, Grinding of Camshafts and Crankshafts, Finishing of turbine parts

Advantages of Vitrified Bond Diamond Tools

  • Very fast cutting speeds
  • Best used for superhard materials
  • Very free cutting
  • Ability to control prosity
  • Self dressing/sharping
  • Primarily used for grinding applications
  • Profile easily during grinding along edges
  • Longer life than resin bond diamond tools

About Vetrified Bond

Vitrified Bond is a Fired Ceramic Bond matrix, which is very brittle and porous. Also known as ceramic bond. Based on fusible glasses combined with fillers and abrasive grains. Offers durability of sintered (metal bond), along with free cutting action of resin bond. Vitrified bond has higher bonding strength then resin bond. Vitrified bond diamond tools are free cutting, produce good surface roughness, have good wear resistance and retain straightness and form very well.

Examples of Custom Made Vetrified Bond
Diamond Tools

Vetrified Bond Diamond Grinding Mandrel
Vetrified Bond Diamond Backgrinding Wheel
Vetrified Bond Diamond Dicing Blades
Vetrified Bond Diamond Grinding Wheels
Vetrified Bond Grinding Mandrels
Vitrified Bond ID Grinding Wheels

Vetrified Diamond & CBN Tools Capabilities & Specifications

  • Diameters Available: 12.7mm (1/2") to 500mm (20")
  • Thicknesses Available: .004" (100 microns) to any thickness in .0005” (5 micron) increments
  • Arbor Sizes Available (Inside Diameters): any arbor size. Standard are 1/8”, ¼”, 3/8”, ½”, 5/8”, ¾”, 1”, 1.25”, 40mm, 2.75”, 3.5”. For most wheels we can alter the arbor size to anything you need, almost same day and can also produce any arbor size. Wheels mounted on straight shank & mandrel available
  • Diamond Type: synthetic diamond, synthetic coated diamond & cbn (cubic boron nitride)
  • Diamond Depth (Diamond Height) 1.58mm to 20mm and fully impregnated with diamond (from OD to ID)
  • Edge Type: Continuous Rim and Slotted
  • Core Available: Steel, Stainless Steel, High carbon steel, fully impregnated with diamond
  • Wheel Edge Shape: 1A1R, 1A1, 1E1, 1M1, 1N1, 1V1, 1A8, 1E8, 1zm8, 1N8, 1V8 1A1, 14U1, 6A2, 6A2 SP, 9A3, 12A2-45, 11V9-70, 12S2-45SS, 12V5-45 (other kerf angles & radiuses can be produced upon request)
  • Bond Hardness: Soft, Medium, Hard
  • Tolerances Available: ODT tolerances +.050/.000 Arbor Hole Tolerance+.001/-.000 Rim Thickness +.002/-.001 Core Thickness: +.001/-.001
  • Diamond Grit Sizes: 50 mesh to 3 microns
  • Diamond Concentration: low, medium & high (from 10 concentration to 150 concentration)

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Why Work With Us:

Comprehensive Source of Information on Diamond Tools

The more you understand about what we can do for you, the better our partnership will be.
On our website you will find the Most Comprehensive Source of Information on Everything you wanted to know about diamond dicing blades & industrial diamond tools.

Large Inventory & Custom Manufacturing

Largest Inventory of Precision & Ultra Thin Diamond Dicing Blades in the U.S. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness's.

Experience makes all the Difference
"One of the most experienced companies in the industry"

Over the years we have enjoyed working with all types of clients, regardless of size. Our proprietary bond chemistry, precision manufacturing methods, and modern quality control methods allow us to control and regulate the dozens of variables that affect tool life, quality of cut, and surface finish.

UMATCHED TECHNICAL SUPPORT
We Are a Partner In Your Success

Developing close ties with our customers is the foundation of our business. At the core of
our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.

ADVANCED TECHNOLOGY
American Manufacturer

As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool
manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.

SUPERIOR QUALITY & CONSISTENCY

Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.
Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency

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