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SMART CUT® General Materials Formula coolant reduces material thermal stress, edge damage, and internal cracking, assuring long-term integrity of material. Since SMART CUT Coolant is a coolant and lubricant, both the diamond tools and material benefit.
General Materials Formula is designed for large variety of materials and applications.
SMART CUT® Advanced Materials Formula is a Super Premium water soluble synthetic coolant. Considered by many as the highest quality coolant available on the market today. Specially designed and formulated to demand the demands of challenging applications in Photonics/Optics, Advanced Ceramics, Advanced/New Generation Materials, Nano/MEMS Technology Materials & ultra hard & brittle materials. Will benefit manufacturing and R & D facilities by providing the highest level results and consistency required in the challenging growing industries of tomorrow.
SMART CUT® Mineral Oil is not dilatable. Rated as a food-grade mineral oil that is non-toxic, non-hazardous and non-flammable under normal conditions. It has no odor, won't burn your skin (unless you are very sensitive) and has a flash point of 275 degrees - way above normal temperatures.
SMART CUT® Dicing Coolant (Water Soluble) reduces surface tension flowing from saws injection system and is carried directly of dicing blade. This reduces material thermal stress, edge damage, and internal cracking, assuring long-term integrity of material being processed.
SMART CUT-HD is an aqueous based synthetic formulation developed to optimize cropping and squaring of silicon ingots using diamond wire. SMART CUT-HD allows the diamond wire to saw properly through the silicon by penetrating through the kerf and wetting the Si/Diamond/Nickel
SMART CUT-HD is an aqueous based synthetic formulation developed to optimize cropping and squaring of silicon ingots using diamond wire. SMART CUT-HD allows the diamond wire to saw properly through the silicon by penetrating through the kerf and wetting the Si/Diamond/Nickel
Plain water evaporates at 212 F. Often temperature in your cutting zone reaches as much as 500 degrees F. Often water evaporates, before it has a chance of affectively cooling the diamond wheel and material being drilled. Resulting in shorter Diamond Wheel Life, Material Damage or micro cracks associated with overheating. Water may cool your diamond wheel, yet provide poor lubrication properties needed for optimum slicing, dicing, & sectioning results.
Coolants increase productivity and the quality of material preserve true material micro structure,& minimize material deformation. Coolants increase the time interval between tooling changes. This saves you money by reducing the number of tool or die changes needed. Tooling changes require the shut down of the production lines, therefore less tooling changes will increase productivity. Modern coolants must fulfill two primary functions: cooling and lubrication. Both of these functions are important, but their relative importance depends on the type of operation and material being processed.
Prior to modern high-speed equipment, cooling from a lubricant was not needed. The slow cutting speeds did not generate much heat. The straight lubricants were able to transfer enough heat to avoid damage to the parts and tools. However, modern equipment operates at high speeds. This high speed movement creates tremendous amounts of heat which must be removed by the coolant. Failure to remove the heat and chips in the contact zone, between the cutting tool and the part will shorten tool life and increase the number of tool changes as well as reduce the tolerances of tooling and part because of thermal expansion.
Lubrication provided by the coolant reduces the friction between the tool and material / substrate. The coolant prevents the substrate from sticking to the tool and will increase the surface finish. Some companies are trying to eliminate coolants, which inevitably increase the amount of money spent on tooling and lost production. But some companies feel that this is worth the cost benefit of maintaining the coolant systems and the work associated with the coolants. These companies are in the minority.
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