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SMART CUT® 6010
Sectioning Saw
SMART CUT® 6010 is an versatile low to medium speed laboratory cutting saw that comes with a lot of options and is very affordably priced, Designed for Precision sectioning of ceramics, minerals, metals, printed circuit boards, bones, composite substrates, electronic packages, and many other materials up to 2.0″ (50mm) in diameter. The saw has powerful 1/4 HP motor, running at variable speed of 50 to 1,500 RPM’s allow for most samples to be sectioned faster then most low speed saws, with low rpm’s for fragile samples. SMART CUT 6010 has large variety of working holding fixtures to hold almost any material/sample which is already included in the price of machine.
DESCRIPTION
SPECIFICATIONS
FREQUENTLY ASKED QUESTIONS
INDUSTRIES USED IN
Accessories
DESCRIPTION
SMART CUT® 6010 is an versatile low to medium speed laboratory cutting saw that comes with a lot of options and is very affordably priced, Designed for Precision sectioning of ceramics, minerals, metals, printed circuit boards, bones, composite substrates, electronic packages, and many other materials up to 2.0″ (50mm) in diameter. The saw has powerful 1/4 HP motor, running at variable speed of 50 to 1,500 RPM’s allow for most samples to be sectioned faster then most low speed saws, with low rpm’s for fragile samples. SMART CUT 6010 has large variety of working holding fixtures to hold almost any material/sample which is already included in the price of machine.
Allowing the user to adjust RPM’s to better fit sample/material being cut. Motor is designed to insure that selected speed remains constant at any load. Sectioning is done in closed environment by utilizing Plexiglas Cover. Gravity Weight Feed allows samples to be sectioned unattended (without operator presence). Most Samples / Materials can be sectioned in seconds or few minutes, with no material deformation, & preserving sample/material True Micro Structure.
The larger Speed range allows utilization of significantly larger blade specifications that can obtain equivalent or better cut quality within much shorter time period, compared to lows peed saws today. Compare to any other low or high speed brand name Sectioning / Wafering Saw.
The machine comes with over 9 chucks/vices (work holding fixtures, table tope cutting set up for cutting flat samples such as pcb boards. The large variety of chucks, rpm’s range, and wafering blade specs available for this machine, makes one of the most universal and affordable cutting machines on the market.
SMART CUT 6010 is very easy to use compared to most low or medium speed saws. No complex programs or controls to learn or restrict your sectioning operation. The larger variety of chucks and vices and cutting table that is included as standard with the price of machine makes it currently The Best Value on the Market Today.
SPECIFICATIONS
Cutting Action: Gravity & Linear Feed
Motor Power: 1/4 HP (125 w – 50/60 hz)
RPM’s (Variable Speed) : 50-1,500 rpm
Blades SMART CUT® 6010 can accommodate:
Wafering & Abrasive Blade Diameters: 3” (75mm) to 7” (175mm)
Blade Thickness: .004″ (0.10mm) to .075″ (1.9mm)
Can be used with:
- SMART CUT Diamond Wafering Blades
- Other manufacturers Diamond Wafering Blades
- Abrasive Cut Off blades.
Coolant Capacity: 1/2″ gallon (1.9 liters)
Load Capacity: 0 to 1,500 grams
Micrometer Feed: 0 to 1” (0 to 25.4mm)
Electrical Specifications: 110v/220v single phase
Cutting Capacity: 2” (50.8mm)
Arbor: ½” (12.7mm)
Shipping Weight: 66 lb
Dimensions: 16″ x 16″ x 13″
FREQUENTLY ASKED QUESTIONS
The SMART CUT® 6010 is designed for precision sectioning of various materials including ceramics, minerals, metals, PCBs, bones, electronic packages, and more.
It offers a more extensive speed range and accommodates larger blade specifications, allowing for faster sectioning with equal or better cut quality.
The saw runs at a variable speed of 50 to 1,500 RPM.
Yes, it has low RPM settings specifically designed for sectioning fragile samples without causing deformation.
The machine comes with over 9 different chucks/vices for holding various material and sample types.
The saw can section materials up to 2.0″ (50mm) in diameter.
Yes, besides the SMART CUT Diamond Wafering Blades, it is compatible with other manufacturers’ diamond wafering blades and abrasive cut-off blades.
It can use wafering and abrasive blade diameters ranging from 3” (75mm) to 7” (175mm).
Sectioning is done in a closed environment with a Plexiglas Cover. The Gravity Weight Feed allows for unattended sectioning.
Yes, it has a coolant capacity of 1/2″ gallon (1.9 liters).
The SMART CUT 6010 is designed to be user-friendly with no complex programs or controls, making it suitable for both beginners and experienced users.
It operates on 110v/220v single phase.
Yes, the machine utilizes both Gravity & Linear Feed for the cutting action.
The saw ensures that most samples can be sectioned within seconds or a few minutes without material deformation, preserving the sample’s true microstructure.
The shipping weight is 66 lb.
Yes, there are various chucks and vices available, and you can contact the manufacturer or distributor for specific requirements.
The motor is designed to ensure that the selected speed remains constant, irrespective of the load.
The document doesn’t mention a specific warranty, but it’s advisable to contact the manufacturer or distributor for warranty and service details.
Regular cleaning after use and checking the coolant levels are essential. For detailed maintenance procedures, it’s best to refer to the user manual.
Depending on the size and the chuck used, it’s possible to section multiple smaller samples simultaneously.
The Micrometer Feed allows for precision adjustments in the cutting depth, ranging from 0 to 1” (0 to 25.4mm), ensuring accurate and consistent sectioning.
The SMART CUT® 6010 comes equipped with specialized chucks, like the specimen vise for irregular shaped specimens, to cater to a variety of shapes and sizes.
Due to its versatile design and rapid sectioning capabilities, the SMART CUT® 6010 is suitable for both high-volume labs and occasional usage.
Yes, the machine sections in a closed environment using a Plexiglas Cover, ensuring user safety during the cutting process.
The choice of RPM will depend on the material’s hardness and fragility. Typically, harder materials might require higher RPMs, while fragile samples might need a lower RPM setting. It’s always best to refer to the user manual or consult with experts for specific recommendations.
While the document does not specify a particular coolant, it’s essential to use coolants compatible with the materials being cut. Checking the user manual or consulting the manufacturer can provide clearer guidelines.
The SMART CUT® 6010 is designed to work with blade diameters ranging from 3” (75mm) to 7” (175mm). Using blades outside of this range is not recommended.
INDUSTRIES USED IN
INDUSTRIES USED IN:
- Advanced Ceramics
- Composites
- Glass
- Geology
- Quartz
- Materials Research
- Medical Devices
- Metallography
- Photonics / Optics
- Semiconductor
Ferrous & Non-Ferrous Metals:
- Plain Carbon Steels
- Electronic Packages
- Stainless Steels Plastics
- Tool Steels Fasteners
- Aluminum Refractories
- Copper Base Alloys Integrated Circuits
- Magnesium Thermal Spray Coatings
- Titanium Metal Matrix Composites
- Biomedical Wafers
- Petrographic
- PCB.s Ceramics
Accessories
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Image | Name | Price | Quantity | Add to cart |
|---|---|---|---|---|
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SMART CUT® 6010 Standard Package
| Item Number | Description | Picture |
| Ukam60010-1 | Universal single saddle vise |  |
| Ukam60010-2 | 1.25-inch Round holder |  |
| Ukam60010-3 | Specimen vise for adhering specimens |  |
| Ukam60010-4 | Specimen vise for irregular shaped specimens |  |
| Ukam60010-5 | Tear Drop chuck |  |
| Ukam60010-6 | Fastener vise for longitudinal sectioning for fasteners, tubes etc |  |
| Ukam60010-7 | Wafering blade dressing fixture |  |
| Ukam60010-8 | Large single saddle vise Double saddle vise |  |
| Ukam60010-9 Ukam60010-10 | Flanges 50mm Flanges 100mm |  |
SMART CUT® Coolants
Your choice of one (1) quart of SMART CUT™ Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT™ Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion. Find out More >>>
LARGEST SELECTING OF DIAMOND & CBN WAFERING BLADES AVAIALBLE
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application. (Please see our guide on Selecting Right Blade for your Application).
THE RIGHT DRESSING STICK FOR YOUR APPLICATION
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency. Please see more info about dressing sticks>>>
