SMART CUT® 6011
Sectioning Saw

SMART CUT® 6011 is an Automatic Laboratory Diamond Saw is designed for precision cutting all type of materials up to 3″ diameter. The saw is equipped with 8″ diameter diamond blade and touch-push panel to achieve automatic control. The system features an integral coolant recirculation system which extends blade life and clears cutting debris to improve cutting rate and surface quality. Material is fed into the blade by several different methods by use of table attachments. A wide range of sample fixtures can be held by the saw. This method allows the workpiece to be mounted rapidly and conveniently without the need for mounting waxes or cements. For Industrial and research operations, SMART CUT® 6011 offers an unparalleled combination of cut quality, accuracy, versatility, and affordability. Perfect for any metallurgical, ceramic and advanced materials laboratories combining heavy duty construction of a much larger cut off machine with the ability to make precision cuts worthy of the fines abrasive or diamond cut off machines. powerful 1 HP motor enables the user to cut through even the hardest materials. The variable speed spindle optimizes motor speed to provide the most efficient cutting rate for superior results. The feed rate is continuously adjustable and held constant through the cut.

coolant feeder is installed left below the table. it may be moved at any angle to change the coolant flowing direction. Connecting the coolant inlet to a circulating pump and the coolant outlet to a tank which the pump laced inside will build a circulating coolant system. Sample will be clamped tightly by the vice and machine will cut sample orderly following the program which is defined by the user including width, length, quantity cutting speed, feed rate and etc.

This machine uses pulse circuit to control the speed of a permanent magnet dc motor which is permanent magnet excitation and closed self coolant. it has the advanced short circuit protector and high stability voltage. Ensure to work normally at low speed no self induced vibration or abrupt speedup. The blade is installed on the main shaft and spins with it to implement cutting

the control part of the machine consists of 4.3″ color tough screen and PLC making easier operation and beautiful appearance. the cooling system is built in the machine may skillfully minimize parts deformation.

Special vice fully guarantees the cutting performance providing steady sample holding and precise measurement. this machine has a protective cover which will prevent coolant splash and insure enclosed cutting area. This cover also connects with the safety lock which when left unclosed will stop machine from cutting as a safety measure. Front panel of machine has large emergency stop button to power off the machine in an emergency.

• RPM’S: 300-3500
• Motor: 1 HP high torque DC motor
• Blade Range: 6″ to 8″ (150mm to 200mm)
• 1″ dia spindle and 2″ flange
• Y AXIS TRAVEL LENGTH: 100mm
• X axis travel length: 80 mm
• Blade Size: 200mm
• vice open width: 60mm
• Programmable Y and X axis advancement via LCD panel to achieve automatic cutting with 0.01 mm precision
• Re-circulating coolant system with adjustable nozzles
• Protective splash cover with electronic safety interlock
• Quick clamp is included to make sample mount easy and fast
• power: 600w
• input voltage: AC220
• overall dimension: 734mm x 540mm x 475mm
• weight: 72 kg

• Versatility in Cutting: Suitable for a wide range of materials, from ceramics to metals.The system may be readily converted to handle sample cutting requirements of most shapes, sizes and applications.
• Automatic Control: Touch-push panel facilitates automatic control, simplifying the cutting process.
• Variable Blade Speed: Blade speed is adjustable between 300-3500 RPM, offering flexibility based on material and desired finish.
• High Precision: Programmable Y and X-axis advancements enable automatic cutting with a precision of 0.01 mm.The use of precision lead screws on all sample feeds means cuts may be positioned accurately
• Comprehensive Blade Set: Comes with three 8″ cutting blades, each designed for specific materials, ensuring optimal cutting performance.The system accepts a wide range of O.D. diamond and abrasive blades for standard cutting, and is readily adaptable to accept special ‘dicing’ blades for the smallest kerf.
• Sample Mounting Ease: The quick clamp feature simplifies and speeds up sample mounting.
• Effective Cooling System: The design includes adjustable nozzles for coolant re-circulation and a protective splash cover with electrical cooling.
• Safety Features: Contains a safety interlock system for enhanced operational safety.
• Compact Design: Despite its features, it maintains a compact size for ease of placement in labs.

BENEFITS:

• Minimal Blade Load / Very Easy to Use & Operate
• Best performance & price per cut
• Universal Application / Adjusts to fit almost any application
• Improve Cutting / Sectioning Speed
• Minimize Material Structure Deformation
• Improve Surface Finish Quality / Minimize burrs on edges
• Reduce Material Loss
• Perfect for Organizations on a Budget

Download Operating Manuals