We produce large variety of flanges to fit most precision cutting machines. Flanges are precision machined on cnc machines to hold precision tolerances
Why use flanges?
Flanges are designed to add additional support and stability to both sides of the blade.
Flanges prevent the blade from:
- losing tension
- warping
- losing flatness
- blade wreckage
- slanting cuts
- damage to material
How to Select Right Flange Diameter?
The proper flange diameter to use would be based on
- blade diameter
- thickness used
- material diameter
- material dimensions
- desired blade exposure ratio
Flanges for Accessories & Consumables Machine
NameItem NoDiameterInside Diameter | Price | Quantity | Add to cart |
|---|---|---|---|
$70.00
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$70.00
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$75.00
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$75.00
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$80.00
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$80.00
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Flanges for Dicing Blades
We produce larger variety of flanges to fit most dicing saws, blade diameters, kerf thicknesses, and inside diameters with short leads times and high precision tolerances.
Custom Flanges Manufaturing
We can produce flanges to your drawing or specification for almost any cutting machine and application.
Flange Usage Recommendations
Properly mounting the blade and flanges is key to any successful cutting operation. Flanges are designed to add additional support and stability to both sides of the blade. Flanges prevent the wafering blade from warping, blade wreckage, slanting cuts, damage to material/sample and much more. The proper flange diameter to use would be based on blade diameter, thickness used, material diameter/dimensions (desired exposure ration). Flange diameter affects directional stability of the diamond blade. As a general rule of thumb, the largest possible flange diameter should always be used.
Flanges should provide sufficient clearance for sample so the cut may be completed without any interruption. For thinner and smaller diameter blades, recommended flange size is ¾ of the Outside Diameter of the wafering blade. Often extending right up to the diamond section. For larger and thicker blades the recommended flange diameter is approximately 1/3 the outside diameter of the blade. Flanges must be free of rust and dirt. Your blade should turn perfectly true after flange nut is tightened. Carriage alignment must be accurate for deeper cuts to prevent blade bending. Any small scratch or nick in flange edge can cause improper blade mounting. This can lead to slanted cuts, blades wobbling and wider cuts, more chipping, or even possible blade breakage.
