PCD & PCBN (Polycrystalline Diamond & CBN) Tools
UKAM Industrial Superhard Tools offers large variety of PCD & PCBN Tools for wide variety of industries and applications. Standard stock specifications are available and custom manufacturing to fit your requirements
Advantages of PCD & PCBN Tools
- Good surface finish
- High accuracy
- Longer tool life
- Fast material removal rate
- Lower energy cost
- Eco friendly
- Lower stock management
PCD (Polycrystalline Diamond) is composed of diamond particles that are sintered with a metallic binder at extreme temperatures and pressures, creating the hardest and one of the most abrasion resistant materials used in cutting tools. These inserts are braised on to cutting tools and are used in machining applications in many applications where you find carbide tooling that includes sawing, routing, drilling and profiling to maximize tool life and reduce production cost
Application of PCD & Tools
PCD tools are used for processing aluminum and aluminum, aluminum alloys, copper, copper alloy, babbitt metal, wood, wood based fiber materials, aluminum oxide, reinforced floor boards, wear resistant plastic, Bakelite, graphite, stone materials, tungsten carbide, hard cartons. Epoxy resins, Fiberglass composites, Carbon-phenolic, Hard rubber, Plastics, Ceramics (unfired), Graphite
PCBN cutting tools are used for hardened steel, tool steel, mold steel, bearing steel, chilled cast iron, high chromium cast iron, nickel based high temperature alloy, gray cast iron, zinc alloys, sintered tungsten carbide & many other nonferrous materials that are difficult to machine.
Plastics & Other Soft Gummy Materials
Composites, PCB Boards & Microelectronic Materials
Ferrous & Non Ferrous Metals
Soft Ceramic & Graphite
PCD Micro Drills
Available starting 0.4mm diameter with various head length and shank diameters in 3mm and 3.2mm
Micro PCD drills are used in the semiconductor industry for monocrystalline applications such as cleaning and inspection jigs. They are also used for the graphite electrode manufacturing for EDM and drilling very hard to machine materials in the die & mold industry. Typical material used on include: monocrystalline silicone and Quartz, Zirconia, Quartz, c-Si, Al2O3 and SiC.
PCD Drills
Used for drilling aluminum, alloys, carbon fiber reinforced polymer, fiberglass reinforced plastic, thermoplastic, fiberglass, ceramics, refractory materials and many others
PCD End Mills
PCD spiral end-mill for high stock removal rates and with a prolonged tool life with extremely smooth cut and burr free results, utilized, for example, in trimming the openings in airplane fuselage.
The PCD ball-nose end-mill is suitable to create 3D surfaces in composite material parts, where accurate profile is required and cannot be made during material layup.
Contact Us for FREE Quote & Recommendation
Let Us Help You:
- Improve Tool Life
- SAVE TIME & MONEY
- Obtain More Consistent Results
- Improve Surface Finish
-
Preserve True Material
Microstructure - Reduce & eliminate Material Deformation
- Improve Tool Lite & Overall Performance
Why Work With Us?
Comprehensive Source of Information on Diamond Tools
The more you understand about what we can do for you the better our partnership will be. Here you will find most comprehensive source of information and optimizing and improving your cutting, drilling, grinding and polishing on the web. Find everything you ever wanted to know about diamond tools.
Large Inventory & Custom Manufacturing
We have the largest variety of diamond tools available in stock. we regularly produce custom diamond tools to better fit customers specific needs & specifications. Just about any diamond tool can be designed and manufactured per customer drawing or specifications.
UMATCHED TECHNICAL SUPPORT
We Are a Partner In Your Success
Developing close ties with our customers is the foundation of our business. At the core of
our company is a team of world class engineers, knowledgeable customer service personnel here to serve you. Whether is designing or manufacturing a special solution. We will go out of our way to optimizing your process to ultimate level of efficiency.
ADVANCED TECHNOLOGY
American Manufacturer
As one of the few remaining independent U.S.Diamond Tool & machine builders. We have the experience & tradition to help you remain at frontier of technology Our experience has been further enhanced by acquiring assets and processes from some of the oldest American tool
manufacturers, along with their decades of experience and R& D. This has positioned us as one of the most experienced companies in the industry.
SUPERIOR QUALITY & CONSISTENCY
- Different Product
- Different Company
- Different Technology
Our unique bond formulations, tool designs, stringent requirements, and utilization of exceptionally high-quality diamonds and raw materials ensure top-notch products that adhere to strict ISO 9000 standards.
Our proprietary technology allow us to control and regulate the dozens of variable that affect toolife, quality, & consistency
Expect MORE from your tools
Experience makes all the Difference
"One of the most experienced companies in the industry"
With a team of highly knowledgeable and experienced engineers, we possess a deep understanding of the challenges you encounter when cutting, drilling, grinding and polishing. This expertise is gained from decades of experience manufacturing sophisticated and high precision tools and equipment for advanced industries and complex applications. Unlike other companies that exclusively focus on tools for the stone and construction industries, we offer unique solutions that surpass their capabilities and expertise.