SMART CUT® 4005
Low Speed Saw

The SMART CUT® 4005 is a small, low-speed, precision cut-off machine designed for sectioning all types of materials.

These parameters can be easily set using the LCD digital micrometer and will only take a few minutes.

The maximum specimen size is 30 mm in diameter.

The motor is designed to ensure that the selected speed remains constant regardless of the load.

Yes, the machine allows for gang operation with up to 4 blades cutting simultaneously.

It’s perfect for brittle crystals, ceramics, and TEM samples.

Once the cutting operation is complete, the specimen falls into a basket in the coolant tank, preventing it from drying and making retrieval easy.

The coolant tank is designed to be easily removable, making both the retrieval of the finished specimens and cleaning straightforward.

The cutting speed range varies from 0 to 600 rpm, with a digital display showing the exact RPM.

The machine is switch-able between 110 and 220 AC, making it suitable for worldwide use.

Yes, the SMART CUT® 4005 is known to be the most affordable low-speed sectioning saw available, providing equal precision, productivity, and versatility as other well-known brands but at a significantly lower price.

The machine is compatible with blades ranging from 3″ to 4″ (75mm to 101mm) in outer diameter.

Yes, the saw has an automatic shut-off feature that allows it to run until the cutting operation is complete.

The package includes various components such as the Low Speed Diamond Saw, Adjustable Balance Weight, Goniometric Specimen Holder, Blade Flanges of various diameters, Graphite and Aluminum Plates, Wax Rod for mounting, AC Power Cord, and much more. Refer to the product listing for a complete breakdown.

The machine comes with guidance on how to select the right diamond wafering blade suitable for your specific application.

The machine comes with a two-year limited warranty. However, rusting and damage due to carelessness or customer neglect are not covered.

The water-proof LCD digital micrometer provides readings with an accuracy of 0.003 mm, allowing for precise setting and measurement of the specimen size.

The cutting process on the SMART CUT® 4005 is liquid-cooled, with the cooling liquid continuously draining back into the coolant tank to ensure optimum temperature during sectioning.

The machine comes with a quart of SMART CUT water-soluble coolant, either in advanced materials formula or Mineral Oil. The mix ratio is 1:20, meaning one part coolant to 20 parts water, which can produce up to 5.7 gallons of coolant mixture.

The machine includes various sizes of blade flanges to accommodate different blade sizes and applications, ensuring a secure and balanced fit for each blade.

Guidance is provided on how to select the right diamond wafering blade suitable for specific applications. The choice may depend on material type, desired section thickness, and other factors.

The high-torque DC motor (70W) ensures consistent and powerful cutting performance, even when utilizing the multi-blade gang operation feature.

Yes, besides the automatic shut-off after the cutting operation, the machine’s design ensures the specimen falls safely into a basket in the coolant tank, minimizing potential hazards.

The adjustable balance weight helps to ensure consistent cutting pressure across the specimen. It can be set and adjusted based on the specimen’s size and type.

The Dressing Stick is used to maintain and condition the wafering blade, ensuring smooth and efficient cutting performance.

In case of any issues, it is recommended to refer to the user manual or contact our technical support for troubleshooting and assistance.

The machine has package dimensions of 19″ x 15″ x 15″, making it compact and suitable for various work environments.

The shipping weight of the machine is 32lbs, making it relatively lightweight for its capabilities.

Yes, the product listing provides part numbers for standard and optional items, which can be used to order replacements or additional accessories.

Yes, the SMART CUT® 4005 offers a combination of precision and versatility, making it perfect for both R&D and production facilities, especially those on a budget.

It is advisable to regularly check the coolant for contamination or depletion. The frequency of replacement will depend on usage, but ensure it’s always at the optimum level and consistency for efficient cooling.

The SMART CUT® 4005 is designed to section a wide range of materials. 

While the machine accepts blades ranging from 3″ to 4″ in diameter, it’s always best to use recommended blades to ensure optimal performance and safety.

Regular cleaning, ensuring the coolant is refreshed as needed, and using the Dressing Stick to condition the blade are key maintenance practices. It’s also important to inspect for any signs of wear or damage periodically.

While the SMART CUT® 4005 is designed for easy operation, initial training or familiarization with the machine’s functionalities will ensure safe and efficient usage.

The machine allows for sectioning/cutting with up to 4 blades simultaneously, which is facilitated by its high-torque DC motor. This feature is especially beneficial for materials like brittle crystals and TEM samples.

These plates typically serve as base or support platforms during the cutting process, ensuring stability and minimizing potential damage or inaccuracies during sectioning.

Always wear appropriate safety gear, including safety glasses and gloves. Ensure the protective splash cover is closed during operation, and familiarize yourself with the emergency shut-off and safety features of the machine.

Dispose of used coolant according to local environmental and waste disposal regulations. Avoid pouring it down regular drains.

Yes, the LCD digital micrometer is waterproof, ensuring it remains functional and accurate even in wet conditions.

Once the cutting operation is complete, the saw will automatically stop, preventing unnecessary wear on the blade and ensuring safety.

The SMART CUT® 4005 typically comes with standard items included in the package. However, some minor assembly may be required. Always refer to the user manual for guidance.

The adjustable balance weight helps in maintaining consistent cutting pressure, ensuring precision and uniformity in the cut.

It is essential to match the blade to the material being cut. The machine offers various blade options depending on the application, including diamond, CBN, Silicon Carbide, and Alumina Oxide blades. Users can refer to guidance materials or consult with experts to determine the best blade for their needs.

The liquid-cooled cutting process and the coolant system minimize the risk of overheating. However, it’s always advisable to give the machine breaks during extensive cutting sessions and ensure the coolant is functioning optimally.

Yes, various replacement parts, from blade flanges to o-rings, are available. Users can contact the manufacturer or authorized dealers for more details.

The cutting speed of the SMART CUT® 4005 is continuously variable, but for safety and consistency, it’s best to adjust the speed when the machine is not actively cutting.

In the event of a power interruption, the machine will stop. Once power is restored, users should carefully inspect the machine and specimen before resuming operation.

While the SMART CUT coolant is recommended for optimal performance, users can utilize other coolants but should ensure they are compatible with the machine’s specifications and the materials being cut.

Yes, the SMART CUT® 4005 is designed with user safety in mind, and it incorporates safety features to protect against electrical surges or overload conditions.