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SMART CUT® 6030
Automatic Precision Saw
SMART CUT® 6030 is an versatile automatic precision section saw with 2 axis control, designed for cutting all types of materials with ease. It allows for the cutting of all types of materials with selected cutting wheels offering low deformation cutting. SMART CUT 6030 offers a cutting capacity of 40mm diameter with height adjustment of the wheel of 40mm offering wheel wear compensation.
DESCRIPTION
SPECIFICATIONS
Advantages
INDUSTRIES USED IN
FAQ
Operating Manuals
ACCESSORIES
DESCRIPTION
SMART CUT® 6030 is a precision cutting machine offers full control of cutting parameters with settings for feed speed, wheel speed, coolant control and length of the cut. The system even has a intelligent cut mode with monitors the cutting process and adjusts the parameters to ensure a high quality cut is maintained. With easy maintenance and external re-circulation tank, high quality cutter is ensured.
A two axis control allows for multi – cutting of samples and ease of setting up in a range of vices available for the 180mm x 118mm T slot bed., Designed for Precision sectioning of ceramics, minerals, metals, printed circuit boards, bones, composite substrates, electronic packages, and many other materials up to 1.57″ (40mm) in diameter. The saw has powerful 1 HP motor, running at variable speed of 100 to 4,000. SMART CUT 6030 has large variety of working holding fixtures to hold almost any
Programmable with 5.7″ HMI touch screen control, with Siemens PLC control unit, with automatic table feed cutting system,
programmable with colored LCD display of cutting parameters, accurate and motorized positioning of the specimen in X – Y axis with digital readout on the LCD (X-axis for plane parallel cutting is optional), ergonomic joystick with adjustable speed control, integrated feed path control, power dependent adjustable feed rate, variable cutting force, rapid pulse cutting mode, bar graph overload display, powerful 1 HP cutting motor, with variable cutting speed 100-4000 rpm, with electro system, cutting capacity up to 40 mm solid stock, with cut-off wh Ø200 mm, twin T-slotted table (Y-direction only) made of stainless steel, bottom part as rugged alloy base casting, extraordinary access for easy handling with sliding door and side openings, ability to mount diamond cup grinding wheel for thin section, with built-in recirculation cooling unit, with extra advanced cutting methods: “Rapid Pulse Cutting, Instafeed Cutting, Automatic Table Feed Cutting” Ready for
SMART CUT® 6030 precision high speed saw is a versatile, programmable machine designed to cut a wide variety and size of materials. It
automatically sections materials at desired speeds, increasing sample throughput. The microprocessor-based system controls sample feed rate, distance and force, and automatically adjusts feed rate as the cutting condition changes due to varying thickness and/or material differences in the sample. When sectioning is complete, the table automatically retracts the sample to the home position and stops blade rotation and coolant. The unique fixturing system allows for easy changes between the T-Slot Table and the X-Axis Tables. Both tables offer a variety of convenient table-specific fixture options. SMART CUT 6030 is one of the most Versatile Fully Automatic Precision Cutting Saws that offers large number of standard features and options at very attractive price. Making this machine The Best Value on the Market Today.
SPECIFICATIONS
- T Slot Table: 250mm X 200mm (10 mm slot)
- Variable Feed Rates & Cutting Length Serial Cutting Facility (X movement)
- Cutting Capacity up to 50mm Re-circulating Coolant System
- Serial Cutting Facility (X Movement)
- Variable Cutting Length with auto reverse Facility
- Pulse Cutting to reduce heat of harder samples
- SMART Feed Control to make sure the motor is not overloaded
- Blade Size: 3” (75mm) to 8” (200mm) Maximum cutting capacity: 40mm Variable speed range: 100-4000 RPM Motor: 0.75 KW (1HP)
- Laser Positioning: Option(at extra cost) Arbor Size: 12.7mm (1/2”) or 25.5mm (1.0”) Electronic control: 5.7” PLC with HMI Electronic travel measuring: Y movement
- Cutting Force dependent speed control: Yes available
- Automatic Pulse cutting: Yes Available
- Step cut/ Diagonal cut.: Step cutting & continuous cutting
- Direct Positioning Via Joystick: Yes
- Current safety Standards: Door Interlock (optional)
- LED illumination: YES
- Power Supply: 110v, 60hz (1 + N + E) or 230v/50Hz
- 40mm Height Adjustment Z movement of the cutting blade to compensate for blade wear
- Machine Size: 810mm (L) x 810mm (B) x 500mm (H)
- Machine Weight: 105 kgs (231 lbs) Y axis: 150 mm
- X axis: 40 mm by Manual
- Z axis ( Vertical): Fixed – it is not possible to move up & down Feed speed mm per minute min: 6mm per /min
- Feed speed mm per minute max: 150mm per / min
- For automatic: Y movement only ( Table Forward / Reverse) Automatic Y axis (serial cuts): Not Possible
- Opening on left side and right side: Top open door system Recirculating System: 20L capacity
- Electronic travel measuring: Y Movement
Advantages
- Versatility in Material Handling: The SMART CUT® 6030 can efficiently cut a wide range of materials, including ceramics, minerals, metals, printed circuit boards, bones, and many others, accommodating samples up to 1.57″ (40mm) in diameter.
- Advanced Technology and Software: The machine boasts programmable HMI touch screen controls paired with a Siemens PLC control unit, which enhances productivity, ensures sample consistency, and reduces the need for frequent operator intervention.
- Enhanced User Control: Users have control over multiple axes (X/Y/Z) using an ergonomic proportional joystick, ensuring precise positioning. The machine also offers full control of multiple cutting parameters, from feed speed to coolant control.
- Comprehensive Monitoring and Displays: The SMART CUT® 6030 features a graphic display showcasing the saw’s operation, enhancing cutting efficiency. The machine also monitors the feed rate, cut depth, and cut progression, keeping the operator informed at all times.
- Wide Range of Fixturing Options: A large variety of chucks and custom holding fixtures can be designed to fit almost any material shape and size. The T-slot table further extends clamping and fixturing options, accommodating a large range of material dimensions.
- Intelligent Cutting Modes: The system features an “intelligent cut mode” that actively monitors and adjusts the cutting process to maintain a high-quality cut. It also offers other advanced cutting methods, such as “Rapid Pulse Cutting, Instafeed Cutting, and Automatic Table Feed Cutting.”
- Safety and Convenience: The machine is equipped with an automatic limit/cut-off switch, retracting the table to its original position and halting blade operation once the cut is complete, ensuring user safety.
- Power and Performance: The SMART CUT® 6030 boasts a powerful 1 HP motor with a variable speed ranging from 100 to 4,000 rpm, ensuring efficient sectioning for a variety of materials.
- Automated Operation: The machine is designed to automatically section materials at user-specified speeds, with a microprocessor-based system adjusting feed rates as per the cutting condition. Upon sectioning completion, the table retracts, and blade rotation and coolant are halted.
- Exceptional Value: The SMART CUT® 6030 provides a comprehensive set of features and options at a competitive price point, offering outstanding value in the precision cutting market.
INDUSTRIES USED IN
INDUSTRIES USED IN:
- Advanced Ceramics
- Composites
- Glass
- Geology
- Quartz
- Materials Research
- Medical Devices
- Metallography
- Photonics / Optics
- Semiconductor
Ferrous & Non-Ferrous Metals:
- Plain Carbon Steels
- Electronic Packages
- Stainless Steels Plastics
- Tool Steels Fasteners
- Aluminum Refractories
- Copper Base Alloys Integrated Circuits
- Magnesium Thermal Spray Coatings
- Titanium Metal Matrix Composites
- Biomedical Wafers
- Petrographic
- PCB.s Ceramics
FAQ
The SMART CUT® 6030 is designed for precision sectioning of various materials like ceramics, metals, bones, PCBs, and more.
It offers a cutting capacity of 40mm diameter, height adjustment of the wheel for wear compensation, full control of cutting parameters, and an intelligent cut mode.
It can cut ceramics, minerals, metals, printed circuit boards, bones, composite substrates, electronic packages, and more.
It can cut up to 40mm solid stock.
It features a 5.7″ HMI touch screen control with a Siemens PLC control unit, allowing users to program and monitor various cutting parameters.
Yes, the two-axis control allows for multi-cutting of samples.
The T-slot bed measures 180mm x 118mm.
Yes, it offers a variable cutting speed of 100 to 4,000 rpm.
It uses a powerful 1 HP motor.
Yes, there is an external re-circulation tank and a built-in recirculation cooling unit.
The intelligent cut mode monitors the cutting process and adjusts parameters as needed.
Yes, it offers advanced cutting methods like Rapid Pulse Cutting, Instafeed Cutting, and Automatic Table Feed Cutting.
A wide variety of chucks are available, and custom holding fixtures can be designed as per requirements.
Yes, it has a graphic display that shows the operation to optimize cutting efficiency.
The machine measures 810mm (L) x 810mm (B) x 500mm (H) and weighs 105 kgs (231 lbs).
Laser positioning is available as an optional feature at an extra cost.
It has a door interlock feature as an optional safety standard.
The machine can run on either 110v, 60hz (1 + N + E) or 230v/50Hz.
There’s a 40mm height adjustment for the Z movement of the cutting blade to compensate for blade wear.
Yes, it is equipped with LED illumination.
The maximum cutting capacity is 40mm in diameter.
Blade sizes ranging from 3” (75mm) to 8” (200mm) can be used.
The SMART Feed Control monitors the operation to prevent motor overload.
Yes, electronic travel measuring is available for Y movement, and there’s an optional laser positioning feature.
The Pulse Cutting feature helps in reducing the heat for harder samples.
Yes, the T-slot table measuring 250mm X 200mm allows a wide range of clamping and fixturing options suitable for different material shapes and sizes.
Yes, a status bar displays the progress of the cut.
The sample is positioned using accurate and motorized positioning in the X and Y axes, with a digital readout display on the LCD. There’s also an ergonomic joystick for precise adjustments.
The recirculating system has a 20L capacity.
Upon completion of the sectioning, the table automatically retracts the sample to the home position, stops blade rotation, and halts coolant flow.
Yes, there are options like the laser positioning feature and the door interlock safety feature available at extra costs. Moreover, custom holding fixtures can be designed based on specialized requirements.
– The minimum feed speed is 6mm per minute, and the maximum is 150mm per minute.
The adjustment for the X-axis for plane parallel cutting is optional.
The twin T-slotted table is made of stainless steel, while the bottom part is made of rugged alloy base casting.
Yes, the machine has the ability to mount a diamond cup grinding wheel for thin sections.
The machine is equipped with a built-in automatic limit/cut-off switch that stops the blade operation and retracts the table to its original position after a cut.
The machine offers various advanced cutting methods, including Rapid Pulse Cutting, Instafeed Cutting, and Automatic Table Feed Cutting.
With its easy maintenance features and external re-circulation tank, the machine ensures high-quality cuts with minimal hassle.
Yes, the machine provides variable feed rates and cutting lengths with an auto-reverse facility.
The Y-axis measures 150mm, the X-axis is 40mm (manual), and the Z-axis is fixed.
Yes, the machine supports both step cutting and continuous cutting methods.
The bar graph overload display provides a visual indication of the machine’s workload, helping operators to ensure that the machine is not overloaded during its operation.
The machine is designed to use a variety of cutting wheels, suitable for different materials, ensuring low deformation cutting.
An optional door interlock safety feature is available, ensuring that the machine only operates when the door is securely closed.
Yes, there’s a 40mm height adjustment of the wheel (Z movement) to account for wheel wear.
The intelligent cut mode actively monitors the cutting process, making real-time adjustments to the cutting parameters. This ensures that a high-quality cut is maintained, regardless of material differences or thickness changes.
With its two-axis control and the T-slot bed, multiple samples can be set up for sequential cutting, increasing throughput and efficiency
The machine uses a 5.7” PLC with HMI for its electronic control, offering a user-friendly interface and programmable cutting parameters
The machine offers features like door interlocks (optional) to enhance safety during operation, and it’s designed with current safety standards in mind.
The LED illumination ensures a clear view of the cutting area, aiding in setting up samples, monitoring the cutting process, and ensuring precise cuts.
Once the cutting operation is completed or if an anomaly is detected, the automatic limit/cut-off switch stops the blade operation and retracts the sample to its original position, ensuring both the blade’s and the sample’s safety.
While the machine is designed for easy maintenance, regular checks on the cutting wheel, recirculation tank, coolant system, and moving parts are recommended for optimal performance.
Yes, the machine features a joystick with adjustable speed control, allowing for on-the-fly speed adjustments
While the machine can handle a wide range of sample sizes, users should adhere to the machine’s design limits and ensure samples are securely clamped.
While the machine is designed to be user-friendly, basic training on operation, safety protocols, and maintenance would ensure safe and optimal use.
Operating Manuals
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Image | Name | Price | Quantity | Add to cart |
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$150.00
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$1,500.00
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SMART CUT 6030 precision cutting machine has advanced technology and software with programmable HMI touch screen controls increasing the productivity, sample consistency and minimize operator intervention. Control of X/Y/Z Axis can also be performed with the ergonomic proportional Joystick that offers smooth and precise positioning. versatile precision automatic saw featuring gentle sectioning at slow speeds and low feed rates up to high speeds with high feed rates.
large variety of chucks are available to accommodate almost all material shapes and sizes. Custom holding fixtures can be designed for specialized requirements
The SMART CUT 6030 has a graphic display to show how the saw is operating in order to optimize cutting efficiency.
Additionally, the feed rate, depth of cut, number of cuts or slices are monitored. A status bar also shows how far along the cut has progressed.
The T-slot table allows a wide range of clamping and fixturing options available to accommodate a variety of sample shapes and sizes. 250 X 200mm, which can accommodate large range of material sizes and shapes
The machine is equipment with automatic limit/ cut off witch which stops the blade operation and retracts the table to its origional position
SMART CUT® Coolants
Your choice of one (1) quart of SMART CUT™ Water Soluble Coolant or Mineral Oil is included with machine. SMART CUT™ Water Soluble Coolant Reduces material thermal stress, edge damage, and internal cracking, increases blade life, provides better cut quality, preserves material micro structure
Hence, assuring long-term integrity of material being sectioned. Since SMART CUT coolant is both a coolant and lubricant, both the wafering blade and material benefit. Mix ratio is 1:20 (1 part coolant, 20 parts water) on very hard and dense materials and 1:40 (1 part coolant, 40 parts water) on softer materials. Depending on mix ratio 1 quart will produce 5.7 to 9 gallons of coolant when mixed with water. As a coolant, SMART CUT KOOL reduces heat caused by friction. As a lubricant, SMART CUT KOOL lowers friction and surface tension, which increases swarf dispersion. Find out More >>>
LARGEST SELECTING OF DIAMOND & CBN WAFERING BLADES AVAIALBLE
one (1) diamond wafering blade any specification is included FREE OF CHARGE with purchase of any machine (any specification). we have almost unlimited number of diamond & CBN wafering blade specifications in stock available for immediate delivery. Available in different sizes, thickness, arbor sizes, diamond concentrations, diamond mesh sizes, and bond hardness’s. With several thousand unique blade specification in stock not listed on our standard stock program. This insures you will receive the best blade specification possible for your specific application. (Please see our guide on Selecting Right Blade for your Application).
THE RIGHT DRESSING STICK FOR YOUR APPLICATION
One (1) dressing stick is included with the purchase of any machine free of charge. The dressing stick we supply is similar to the diamond size of the wafering blade you have chosen (or we recommended) for your application. Wafering Blades must be diamonds particles/crystals exposed properly through frequent dressing. Otherwise, the diamond tool will glaze over. They will begin to tear rather than grind which is very destructive. Tearing caused from unexposed diamonds creates friction. This causes uneven wear and/or heat cracks in the wafering blade and/or material being cut. Resulting in premature blade wear, blade tensioning problems, and will eventually destroy the blade. The more frequently the blade is dressed the freer and cooler it will cut with lot more consistency. Please see more info about dressing sticks>>>
